Permanent Metal Formwork Installation

Service Overview

Santana Stud Welding provides specialist installation of permanent metal formwork systems across a broad range of construction applications.

Our works are predominantly undertaken on structural steel frames, while our experience extends to installations supported by precast concrete, masonry and other structural elements designed and approved to accommodate permanent metal formwork systems. This allows our teams to work across varying structural arrangements and adapt our installation methodology to the requirements of each project.

We undertake permanent metal formwork works across commercial, industrial, residential, government and other major construction projects, with our approach tailored to the structural design, programme and site conditions of each development.

Scope of Works

Our scope extends beyond the installation of metal decking itself. We undertake the associated installation and detailing required to deliver a complete permanent metal formwork package, including relevant flashings, closures and associated components in accordance with project requirements.

Where required, Santana can provide an integrated package incorporating permanent metal formwork, edgeform installation and shear stud welding. Bringing these disciplines together under a single scope allows the works to be planned, coordinated and delivered as a complete package.

Systems Capability

Our teams have experience installing a range of permanent metal formwork systems and profiles, including KingFlor RF55 (BONDEK), KingFlor SlimDek 210, KingFlor KF70, KingFlor KF57 and Condeck, together with other permanent metal formwork products specified for individual projects.

Our experience across different systems enables us to adapt to varying structural configurations, installation requirements and project specifications.

Safety & Quality

Safety is considered at a project-specific level from the planning stages through to completion. Rather than applying a single installation methodology across every project, we assess the structure, access requirements, construction sequence, interaction with surrounding trades and changing site conditions to determine how the works can be undertaken safely and efficiently.

Detailed planning and ongoing coordination allow our teams to respond to the evolving conditions of active construction environments while maintaining appropriate controls throughout each stage of the installation. Our approach places emphasis on identifying risk before works commence, maintaining effective communication with project stakeholders and continually reviewing how our activities interface with the wider construction programme.

Quality is managed with the same project-specific approach. Installation is undertaken in accordance with relevant engineering documentation, project specifications and manufacturer requirements, with particular attention given to structural interfaces, installation details and the requirements of the completed system.

Through experienced supervision, established installation processes and ongoing coordination with project teams, we maintain a consistent standard of workmanship from initial installation through to completion.

Project Capability

Santana Stud Welding combines experienced site teams, specialist equipment and established project delivery systems to undertake permanent metal formwork packages across projects of varying scale, complexity and structural configuration.

Our capability has been developed through decades of involvement in the industry and the successful delivery of works across a diverse range of projects. This experience provides our teams with the practical knowledge required to manage complex installation requirements, changing site conditions and demanding construction programmes.

From straightforward structural layouts through to large-scale and technically complex installations, our focus remains consistent: well-planned, properly coordinated and professionally executed works that meet the requirements of the project.

Edgeform Installation

As part of our permanent metal formwork packages, Santana Stud Welding also provides the installation of edgeform systems to form slab perimeters, penetrations and other required concrete edges.

Edgeform works are planned and coordinated alongside the metal decking installation, allowing both elements to be delivered as part of an integrated scope. Installation is undertaken in accordance with project drawings, engineering requirements and the specified system, with consideration given to slab geometry, structural interfaces and subsequent construction activities.

By incorporating edgeform within our broader permanent metal formwork scope, Santana can provide a more coordinated approach to the preparation of the deck prior to reinforcement and concrete placement.